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Wire Processing Machines

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Machinery For Processing Metal Wire

Coils & Sheet Processing

By: VARO

ItalyItaly

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Product Highlights

Wire processing machines rely on speed and accuracy to straighten, cut, bend, weld, form, and shape metal into final products. When compared to manual wire fabrication, multiple stages of these machines are fully automated, resulting in exceptional finish consistency, minimal to no waste, and better overall output.YES Machinery has strong roots across the GCC. Our relentless effort to be the bridge between buyers and sellers across the GCC, delivering advanced machinery and industrial solutions,...

Wire processing machines rely on speed and accuracy to straighten, cut, bend, weld, form, and shape metal into final products. When compared to manual wire fabrication, multiple stages of these machines are fully automated, resulting in exceptional finish consistency, minimal to no waste, and better overall output.

YES Machinery has strong roots across the GCC. Our relentless effort to be the bridge between buyers and sellers across the GCC, delivering advanced machinery and industrial solutions, puts us on the list of top key players in this sector. Our industrial solutions focus on providing our customers with reliable technology, technical expertise, and strong after-sales support to maximize their overall productivity.

Features

● Automated process 

● Supports 2D and 3D wire bending applications

● Wire welding for mesh and frame production

● High production speed with repeatability

● Flexible processing for different wire diameters and profiles

● Programmable controls for easier setup and operation

● Robot-assisted production options for complex applications

● Supports automatic loading and unloading processes

● Reduced material waste and manual intervention

● Custom configurations for specialized manufacturing requirements

Applications

● Wire mesh manufacturing

● Concrete reinforcement production

● Poultry and farm cage manufacturing

● Safety guards and fencing production

● Shelving and storage system manufacturing

● Kitchen and household accessory production

● Appliance component manufacturing

● Wire frame and basket production

● Industrial metal component fabrication

● Automated wire product manufacturing

PRODUCT MODELS

The various products of VARO are as follows:

Automatic welding, Wire forming, Automatic cutting for wire and flat, Accessories, Special lines & robotized working isle.

Automatic welding Models

The application of Automatic and semi-automatic welding machines is for pre-cut, roll, grilled & similar wire products.

SARG: The automatic welder model SARG has been designed to produce medium- and large-sized meshes with and without frames, standardized commercial meshes with electronic programming.

SAR: Automatic welding machine for wire mesh manufacturing fed by coil. This model is used for the production of meshes such as bird cages, equipment for breeding, panels for safety guards, panels for walls and prefabricated reinforcements in concrete, net fencing, shelves and containers for household electrical appliances. Size: 1200mm-2500mm

SAR: Automatic welding machine for wire mesh manufacturing fed by coil. This model is used for the production of meshes such as bird cages, equipment for breeding, panels for safety guards, panels for walls and prefabricated reinforcements in concrete, net fencing, shelves and containers for household electrical appliances. Size: 1200mm-2500mm

The main feature of the welding machine type “S-2D-A/R” is production.

Identical grid systems simultaneously

2 Different grids simultaneously

1 Big Grid

S1D A/R: The semi-automatic welding machine type “S-1D-A/R” is a “single table semi-automatic machine” for wire mesh manufacturing.

STM 2D: Automatic three-dimensional welding machine STM 2D is for grids and similar wire products. Special features: Upper and lower heads, 2 linear axis process of cross loading the wires of different dimensions, and automatic unloading powered by brushless electric motors.

ISA 3D: The ISA 3D is a high-tech modern design for manufacturing a wide range of light and medium-weight grids for automatic wire shelves welding machines.

Special features: single phase/3 phase ready for automatic loading of cross/longitudinal and border frames with PC equipped to change parameters.

SAV E/C: The SAV E/C vertical welder has been designed for the manufacture of evaporators and condensers.

STR/STE:  The semiautomatic welding machine STR and automatic STE is used for manufacturing Double “T” into wire frames.

WIRE FORMING

A wide range of wire forming machines with 2 or 3 axes of production to shape metal pieces.

PTE 2D: The bending machine “PTE 2D” stands out from the other similar machines because it is very easy to operate and very flexible in producing parts with two bending axes. This is 2 Dimensional wire forming.

Special Features: Brushless motors & Hydraulic cylinders completely independent of electronic axes; very short training period for operators.

PTE 3D: Three-dimensional wire forming machine up to 3 different bending radius. Max. Dia of wire: 10mm.

PTS3000/4000: Frame bending and butt welding are carried out simultaneously with an automatic cycle Max Día of wire: 14mm.

PEM: This is a three-dimensional bending machine with externally loaded pre-cut wires/wire chamfering & Butt welding.

MAS2: This is an automatic system for ring manufacturing by auto forming & welding machines. Max dia : 12mm.

PGV: This is an automatic bending machine for manufacture of wire hanging hooks.

FSA40: This is a mechanical bending machine for stamped rings. Max Capacity: 40 Tons.

Automatic Cutting for wire /Flat

TRF: This is a wire straightening and cutting machine Min. Día size : 1.3mm / Max. Día size :12mm.

TP: This  Machine is for Automatic cutting/straightening of square or rectangular wire & particularly suited to the working of flat wire with sharp or rounded edges.

Accessories

These are the various accessories for interlocking wire processing machines such as reels, trimming machines, presses, chamfering machines and hook welders.

AM-15Q /30Q: Motorized wire / Flat wire decoiler

REF 3T: The trimmer machine is for grid and wire mesh manufacture, with working stations for trimming 02 no’s & one upper for mesh station.

SG-15:  This machine is used for hook manufacturing & wire hook forming directly on the baskets.

PRESSA 10/20/25T: This machine has been designed to bend and punch miscellaneous wire products (grids, meshes, baskets, shelves, etc..) or punching, straightening.

PRESSA 10/20/25T: This machine has been designed to bend and punch miscellaneous wire products (grids, meshes, baskets, shelves, etc..) or punching, straightening.

SMU Chamfering: This is an automatic machine for wire chamfering.

Special Lines

VARO has special lines for manufacturing the following products which they supply such as Basket lines, Basket Dishwasher lines , Drying racks, Filters, Mechanical folder, Oven , Profile , Grill line, Carts line , cable channels.

Robot Working ISLE

THE ROBOTIC WORKING ISLAND stands out for its wide range of applications and for its easy handling. The metal wire and / or sheet metal parts are loaded manually by the operator inside one of the two dedicated containment templates. Once the manual loading operation is finished, the operator will give consent to the manipulator for the execution of the automatic welding cycle, which will take place by means of Varo manufacturing column spot welders

OUR MANUFACTURER

VARO Srl was founded in 1979 in Italy. In the beginning,  it was mainly concentrated towards the production of equipment and accessories for working metal wire. Currently VARO manufactures the machines for welding and bending metal wire, used by manufacturers of materials in the field of concrete reinforcement, poultry and farm cages, accessories for kitchens and household appliances, accessories and furnishings, wire mesh for fences and safety guards.

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