SANTIOLI: Elevating Surface FinishingSANTIOLI SRL is an Italian industry leader in designing, manufacturing, and supporting advanced brushing and polishing lines for aluminum and oxidizable steel coils and sheets. The cutting-edge technology allows for the production of high-quality finished products with satin, brushed Scotch Brite, and Duplo finishes, often protected by adhesive plastic. SANTIOLI lines are recognized for their excellent quality, high performance, and reliability.SANTIOLI's New...
SANTIOLI: Elevating Surface Finishing
SANTIOLI SRL is an Italian industry leader in designing, manufacturing, and supporting advanced brushing and polishing lines for aluminum and oxidizable steel coils and sheets. The cutting-edge technology allows for the production of high-quality finished products with satin, brushed Scotch Brite, and Duplo finishes, often protected by adhesive plastic. SANTIOLI lines are recognized for their excellent quality, high performance, and reliability.
SANTIOLI's New Surface Finishing Innovations
SANTIOLI has brought several innovations into its surface finishing lines in order to enhance the performance and efficiency of the lines:
increased Roller Diameter:Larger contact rollers provide a greater working surface, improving the quality of the finished product.
Power and Stability Improved:Powerful engines and reinforced structure ensure stability and vibrations, leading to superior metalworking results.
Superior Belt Control: The auto belt positioning and centering systems reduce machine downtime, caused by the belt misalignment.
Tungsten Billy-Roll: The hardened billy-roll protects the untouched parts of the material from damages.
Rapid Brush Change: Brush changes can be made in as little as 10 minutes.
Superior Safety Features: Locking door and access point design safeguards operators and controls entry into the machine.
These innovations makeup SANTIOLI's promise to provide quality, efficient, and safe surface finishing solutions.
Equipments are categorised into two -
SANTIOLI's Customized Surface Finishing Solutions
SANTIOLI provides flexible surface finishing solutions for coils and sheets.
Coil Lines:
Core Focus: Grinding and Brushing line
Typical Configuration: 3-5 grinding and brushing heads
Sheet Lines:
Comprehensive Solutions: Customized lines with a variety of components.
Key Components: Uploading systems, infeed and outfeed roller conveyors, grinding and brushing heads, laser laminators, and unloading systems.
SANTIOLI does not offer decoilers or recoilers, but they can provide advice on suitable alternatives to be implemented.
The SANTIOLI Phoenix series is a solid range of grinding and brushing machines designed for processing heavy-duty materials with the highest accuracy. It can grind stainless steel up to 45 mm thick and aluminum up to 500 mm thick.
The Phoenix series comes with an engine that has the ability to produce up to 190 KW for the satin-finishing machine and up to 55 KW for the brush engine. The large 320 mm contact roller and 210-450 mm brush roller, combined with adjustable brush oscillation of 0-700 rpm and amplitude oscillation of 0-10 mm, ensure the precision and efficiency of the processing. A robust head weighing 9,500 kg can accommodate heavy-duty materials.
The integrated software not only allows information sharing between the machine and operator but also reduces human error through auto-learning capabilities and PLC-based assistance. The automatic belt change and grinding brush maintenance minimize downtime. The eccentric system guarantees superior surface finishes at high performance.
The Sagitta series is designed for rapid processing of lightweight materials, prioritizing both quality and speed. Ideal for materials ranging from 0.6 to 10 mm in thickness, this line offers:
Robust Construction: 320 mm contact roller and 210-450 mm brush roller combined with a head weight of 7200 kg
Smart Automation: software integrated for the sake of information sharing, to reduce human error, and automate support
Efficient Maintenance: automated belt replacement, and grinding brush maintenance
High-Performance System: Eccentric system for giving the highest surface finishes.
All these features ensure proper operation and least downtime, thereby making Sagitta series more efficient and reliable in high-volume productions.
Cerberus is the compact and efficient lightweight material processing solution. The unit has been designed for very limited space. Performance and energy efficiency are great with features such as:
Powerful performance: 30 kW polishing head and 22 kW brushing head
Compact design: Perfect for limited space
Smart automation: Auto-learning algorithms and PLC-based assistance reduce human error
Efficient maintenance: Automatic belt replacement and automated brush replacement assistance
High-Performance System: Eccentric system for superior surface finishes
The Cerberus series is ideal for businesses that seek not only an economical but also a reliable surface finishing solution. It emphasizes energy efficiency and usability.
Italy 
