Stud Welding Machine in SA | Shear Studs & Connectors|YES Machinery

Stud Welding Machines

Metal Joining & Fastening

By: HBS

Germany

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Product Highlights

A stud welding machine is a tool that welds studs, bolts and other fasteners directly onto the surface of the workpiece. This shear stud machine creates secure welded joints in seconds, doing away with the need for drilling or tapping. Ideal for tasks that demand clean finishing and strong bonding, stud welding machines are used across diverse industries such as HVAC, metal fabrication, manufacturing and the like. At YES Machinery, we supply a top-tier range of stud welding machines. Manufa...

At YES Machinery, we supply a top-tier range of stud welding machines. Manufactured by HBS, the company based in Bavaria renowned for their expertise in the field of nut and stud welding technology, our machines are efficient, durable and ensure precise welding of fasteners.

Key Use Of Stud Welding Machines

- Capacitor discharge (CD)

- Drawn arc with ceramic ferrule (ARC)

- Drawn arc with shielding gas (ARC)

- Short cycle (SC)

- Insulation (ISO)

- Pad welding Process

- Magnetic rotating arc (MARC)

- Stud welding automation

Applications

Stud welding machine finds its application in diverse industries such as:

- Shipbuilding

- Commercial / Domestic Appliances

- Construction of facades, bridges, elevators, escalators, and stairs

- Climate Control

- Heating Ventilation and Air Conditioning (HVAC)

- Insulation

- Sound Proofing

- Heat / Fire Protection

- Power Generation / Refining / Waste Treatment

- Automotive supply industry

- Steel construction

- Mechanical engineering

- Electrical engineering

- Apparatus/casing construction

- Control panel

- Enclosure construction

- Commercial kitchens

- Laboratory and health technology

- Food industry

- Household appliances

- Information technology

- Metal fittings

- Facades

- Steel construction

- Ventilation construction

- Insulating techniques

- Fire-proof insulation of power and combustion plants

- Vessel construction

- Vehicle Construction (Transport Systems)

Benefits of Stud Welding

- Stud welding offer several benefits such as:

- Least distortion with low welding time.

- Fast and Flexible

- No drilling required, reducing the risk of leakage

- Short welding time of 1ms to 1500ms.

- Can weld stud onto thin sheets too.

- Process can be automated

- Easy to handle

- Reduce overall fixing cost compared to the traditional fastening methods.

The process of Stud Welding is as follows:

Capacitor discharge (CD)

Stud Size - M3 to M10

Models used: CDi 502, CDi 508, CDi 1502, CDi 2302, CDi 302, Pegasar 500, CDMi 2402, CDMi 3202

DRAWN ARC MODELS

-Drawn arc with ceramic ferrule (ARC)

Stud Size - M3 to M24

Models Used: ARC 800, IT 1002, IT 2002, Visar 1200,

-Drawn arc with shielding gas (ARC)

Stud Size - M3 to M24,

Models Used: ARC 800, IT 1002, IT 2002, Visar 1200,

-Short cycle (SC),

Stud Size - M3 to M24

Models Used: ARC 800, IT 1002, IT 2002, Visar 1200,

-INSULATION PIN WELDING

Insulation (ISO)

(Stud Size: M3 to M8)

Models Used: CDi 502, CDi 508, CDi 1502

-Pad welding Process:

Magnetic rotating arc (MARC) IT 1002 (Stud Size: M3-M16)

AUTOMATIC & SEMI AUTOMATIC STUD WELDING MACHINES

-Automation:

Stud welding Automation

Models Used : ARC 800 AT (M3 to M12); CDi 1502 AT (M3 to M8); CDMi 2402 (M3 to M8); CDMi 3202 (M3 to M10); IT 1002 AT (M3 to M16);

MPW- Series M3 to M8

Working range1250 x 1050 mm / 49,21“ x 41,34“ (MPW 1010);

1250 x 2250 mm / 49,21“ x 88,58“ (MPW 2010);

(Maximum working range for up to 3 welding heads)

Stud Size - M3 to M24,

Models Used: ARC 800, IT 1002, IT 2002, Visar 1200,

Our Manufacturer

HBS is known for their superior-quality stud welding machines. They offer a distinguished range of machines for different applications like CD, insulation pins, Drawn Arc, MARC process and so on. Other than that, HBS also provides CD machines that are battery-powered and Drawn arc models that seamlessly work on a single phase.

They are the leaders of nut and stud welding technology.

You can always count on HBS for the best stud welding solutions—equipment technology, welding elements, and welding process that enhances productivity with superior quality stud welded connection.